MAKE
aQuality
Roadmap
Indicative timing: 2029–31 (Smart Factory / MAKE complete)Predict Defects. Prevent Waste. Perfect Every Unit.
The best quality system doesn't find defects — it prevents them. aQuality uses AI to predict quality issues before a single defective unit is produced. Computer vision inspects at speeds humans can't match. Automated root cause analysis closes the loop from detection to correction in minutes, not days.
Target 50%
Fewer Quality Escapes
Target 30%
Faster Root Cause
Target 99.5%
Inspection Accuracy
Target < 100ms
Per-Unit Inspection
THE CHALLENGE
Quality Problems Cost More Than You Think
Reactive quality management
Defects discovered after entire batches are produced
Manual inspection bottleneck
Slow, subjective, operator-dependent
SPC charts ignored
Too many charts, too few insights — signals buried in noise
Root cause takes weeks
Same defects recur because underlying causes aren't found fast enough
Quality escapes reach customers
Warranty costs, recalls, brand damage
CORE CAPABILITIES
Complete Quality Intelligence
Statistical Process Control
AI-Powered SPC
Smart control charts that separate real signals from noise
AI-Enhanced Smart Control Charts
Automated Rule Detection (Western Electric, Nelson)
Real-Time Cpk/Ppk Tracking
Multi-Variate SPC
AI Alert Prioritization
Visual AI
Computer Vision Inspection
AI detects defects at speeds humans cannot match
Defect Detection (scratches, cracks, voids)
Auto-Classification by Type & Severity
Rapid Model Training Pipeline
Multi-Camera Station Support
Edge Deployment (< 100ms latency)
Quality Prediction
Predictive Quality
Score every unit for defect probability before final test
Quality Prediction Model
At-Risk Batch Identification
Parameter Correlation Analysis
Early Warning System
Golden Run Analysis
AI Investigation
Root Cause Analysis
From detection to correction in minutes, not days
AI-Automated Root Cause Analysis
Fishbone (Ishikawa) Generator
8D/CAPA Integration
Corrective Action Tracking
Searchable Knowledge Base
ECOSYSTEM
Connected Across the MAKE Pillar
TARGET OUTCOMES
Measurable Quality Impact
Target 50%
Fewer Quality Escapes
Target 99.5%
Vision Accuracy
Target 2hrs
Root Cause (vs. ~2 weeks manual)
Target $3.5M
Warranty Cost Avoidance
Ready to Predict and Prevent Defects?
See how aQuality can reduce quality escapes by 50% and accelerate root cause analysis by 30%.
Computer vision inspection prototype preview (synthetic data)
Predictive quality walkthrough
Fit check against your planning stack